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Mon-Fri 9:00AM - 6:00AM
Sat - 9:00AM-5:00PM
Sundays by appointment only!

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Quality in a product or service is not what the supplier puts in. It is what the customer gets out and is willing to pay for.
Our products always proves durability and reliability under the toughest conditions as we have decades of competence and expertise in clay bricks manufacturing
Our vision is to become the leading bricks manufacturing company in the region, by consistently delivering quality products that meet international standards.”
Our mission is to achieve & maintain the High Standards of Product quality & customer satisfaction and to provide products at market competitive prices

VITAL BRICKS (PVT) LTD

We have experience of bricks manufacturing more than 27 years. The company is pioneer in introducing huge variety of versatile designs of bricks in Pakistan. Our manufacturing items Special Gutka, Tiles, Facing Bricks & Designs are being used in the facing of all types of residential and commercial buildings.

WIRE CUT BRICKS

We having wide range of designs with customized sizes we provide Bricks for your home and offices including floor tiles & roof tiles

BRICKS PALLET

Our Pallets have been exported to America, Asia, Europe and Africa. Almost 800+ happy customers use our quality pallets.

DESIGNED BRICKS

We also provide different types of Face bricks with different designs like pattern, border, top edge and pillar with customized designs

Our extensive distribution network is helping us to achieve our goals to provide widest possible selection of brick colors and styles, the best service and visualization tools in the business and unusual and unique specialty products, that allow you to create the home of your dreams.

Our manufacturing items Specialy Gutka, Tiles, Facing Bricks & Design are being used in the Houses, Schools and Colleges, plazas and factories buildings.

The secret of beauty of Lahore city partly lies in the bricks made of fine local clay, which are used on exteriors of old as well as the new buildings. From centuries old monuments to modern buildings, the classic clay bricks continue to adorn the architecture with their timeless beauty.

WHO

WE ARE

We are leading manufacturers and pioneers in clay brick manufacturing, since 1970’s. We have export back ground and locally covering some major and significant projects are

  • Karachi steel Mill
  • Lahore Airport
  • Lums University
  • Al hamra Hall
  • Holiday Inn
  • GPO Lahore
  • Shaukat khannam hospital

Striving to give you best quality, economy and prompt delivery. Having wide range of designs with customized sizes.

BRICKS PRODUCTION PROCESS

BRICK PRODUCTION

Basically the process of brick making has not changed since the first fired bricks were produced some thousand years ago.

The steps used then are used today, but with refinements. The various phases of manufacturing are as follows
i. Securing the clay
ii. Beneficiation
iii. Mixing and forming
iv. Drying
v. Firing and cooling

SECURING THE CLAY

Clays used in brick making represent a wide range of materials that include varying percentage of silica and alumina. They may be grouped in three classes.

(a) Surface Clay
Mostly bricks in Pakistan are made from surface clays, which are 3 to 4 feet in depth.
(b) Shale’s
These clays are obtained from decomposed rock, may he near mountain areas.
(c) Fire-Clays
Found deeper under the surface. These fire clays have more uniform chemical composition than surface or shale

BENIFICATION

Raw clays are often blended to obtain a uniform consistency. The clay is then passed from grinders and screens to secure the optimum particle size for mixing with water.

MIXING & FORMING

There are three basic process used in mixing and forming phase:

a) Extruded Bricks
In this stiff mud process the clay is mixed with water to render its plastic after which it is forced through a die that extrudes a column of clay like toothpaste. The column gives two dimensions of the unit: it is cut by the wire to give the third dimension.
b) Molded Bricks
The older method of forming the brick, the soft mud process much more water is used. The mix is put in wooden or steals moulds to form the size unit required. Moulds are lubricated with sand or water. These are called sand struck or water struck bricks.
c) Pressed bricks
Clays with very low plasticity are used in the dry press-process.

DRYING

After the bricks are formed, they must be dried to remove as much as free water as possible. Drying a part from sun drying is done in direct dryers with controlled temperatures draft and humidity.

FIRING & COOLING

Bricks are fired and cooled in a kiln an oven type chamber capable of producing temperatures 870C to 1100C (1600-2000f) Depending on the type of raw material.
There are two types of kilns

i) Periodic
ii) Continuous

QUALITY CONTROL

The testing of materials is one of the important requirements of civil work from quality control point of view.

Standard tests for brick are as follows:-

1) CRUSHING STRENGTH TEST
2) WATER ABSORPTION TEST
3) EFFLORESCENCE TEST
4) EFFLORESCENCE AFTER CONSTRUCTION
5) DIMENTIONAL TEST


OUR KEY PROJECTS

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